Harness Assembly Projects





At Panel-Fab, we supply the wire harness assembly highlighted here to a company in the solar power industry. With our in-house capabilities and quality-minded approach to production, we create this wire harness assembly in a very cost conscious matter, which allows us to offer the customer a very favorable pricing model.
Manufacturing this harness assembly involves a process called paralleling to combine multiple cable reels of copper and aluminum wire into one complete harness. We leverage the capabilities of two high-speed take-up systems to accomplish the task at very fast cycle times. These take-up machines are designed for quick loading and unloading, which further enhances our productivity.
We manufacture the insulated harness assembly in 1200' lengths. Our quality technicians perform 100% continuity testing to ensure current flows along the entire length of the cable. This solar wire harness assembly conforms to UL 1741 standards for interconnection system equipment used with distributed energy resources. On an average day, we manufacture, test, and ship about 10,000' of this product to various locations in the United States, Canada, and Mexico.
This product satisfies the customer expectations in every way. They are confident in the quality of the wire harness and impressed with our ability to make adjustments to our daily production level to meet changes in demand. In addition, we accommodate their strict delivery schedules. The quality of this wire harness allows for smarter and safer interconnections in solar installations across North America. To learn more about this product or the processes we used to manufacture it, contact us directly.
Highlights of Harness Assembly
- Project Name & Description
- Harness Assembly
- Capabilities Applied/Processes
- Paralleling
- Equipment Used to Manufacture Part
- (2) Reelomatic Take-up Machines
- Overall Part Dimensions
- 1200' Feet
- Tightest Tolerances
- ± 1%
- Material Used
- Copper & Aluminum Wire
- Material Finish
- Insulated
- Industry for Use
- Solar
- In Process Testing/Inspection Performed
- 100% Continuity Test
- Volume
- 10,000' foot a day (Average)
- Delivery/Turnaround Time
- Quoted job by job basis
- Delivery Location
- USA, Canada, Mexico
- Standards Met
- UL 1741