Harness Assembly Projects

Cable Harnesses Bundled
Cable Harnesses Bundled
Wire Harness Palettes
Wire Harness Shop
Wire Harness Spool

At Panel-Fab, we supply the wire harness assembly highlighted here to a company in the solar power industry. With our in-house capabilities and quality-minded approach to production, we create this wire harness assembly in a very cost conscious matter, which allows us to offer the customer a very favorable pricing model.

Manufacturing this harness assembly involves a process called paralleling to combine multiple cable reels of copper and aluminum wire into one complete harness. We leverage the capabilities of two high-speed take-up systems to accomplish the task at very fast cycle times. These take-up machines are designed for quick loading and unloading, which further enhances our productivity.

We manufacture the insulated harness assembly in 1200' lengths. Our quality technicians perform 100% continuity testing to ensure current flows along the entire length of the cable. This solar wire harness assembly conforms to UL 1741 standards for interconnection system equipment used with distributed energy resources. On an average day, we manufacture, test, and ship about 10,000' of this product to various locations in the United States, Canada, and Mexico.

This product satisfies the customer expectations in every way. They are confident in the quality of the wire harness and impressed with our ability to make adjustments to our daily production level to meet changes in demand. In addition, we accommodate their strict delivery schedules. The quality of this wire harness allows for smarter and safer interconnections in solar installations across North America. To learn more about this product or the processes we used to manufacture it, contact us directly.

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Highlights of Harness Assembly

Project Name & Description
Harness Assembly
Capabilities Applied/Processes
Equipment Used to Manufacture Part
(2) Reelomatic Take-up Machines
Overall Part Dimensions
1200' Feet
Tightest Tolerances
± 1%
Material Used
Copper & Aluminum Wire
Material Finish
Industry for Use
In Process Testing/Inspection Performed
100% Continuity Test
10,000' foot a day (Average)
Delivery/Turnaround Time
Quoted job by job basis
Delivery Location
USA, Canada, Mexico
Standards Met
UL 1741